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These include: Binder Jet 1, Binder Jet 2, Half Panel Scan, and the Robot formed panel. Each file consists of comma delimited XYZ point cloud coordinates with no header row in Inches. Together, these files document the measured geometry of original roof panel segments and fabricated test samples. Binder Jet Print 1.txt and Binder Jet Print 2.txt provide point cloud measurements of two stainless steel/bronze binder jet printed samples. These datasets capture dimensional differences caused by printing and sintering processes and were used to assess print consistency, shrinkage, and surface fidelity. Half Panel Scan Point Cloud.txt contains a detailed scan of the underside of an original legacy half panel. This file documents the as found geometry, including corrugation shapes, curvature, and service related deformation. Robot Formed Panel Scan Point Cloud.txt contains scan data for an incremental sheet formed (ISF) steel panel produced as a candidate replacement. These points capture the formed geometry, including corrugation depth, overall curvature, and deviations relative to both the legacy geometry and the forming model. These files provide the measurement level data necessary for dimensional analysis, model validation, geometric comparison, and quality assessment of both legacy and manufactured roof panel components.", "itemRecordStatusId":1, "isModeled":false, "hasProfile":false, "disclaimer":"The findings and conclusions of this work are those of the author(s) and do not necessarily represent the views of the Bureau of Reclamation.", "sourceCode":null, "locationSourceCode":null, "externalDataUrl":null, "parameterSourceCode":null, "modelNameSourceCode":null, "temporalStartDate":null, "temporalEndDate":null, "spatialShortDescription":null, "publicationAuthor":"Chad Paulson", "publicationEditor":null, "publicationPublisher":"Bureau of Reclamation", "publicationPublisherLocation":"Denver, CO, USA", "publicationFirstPublicationDate":"2026-03-31T12:00:00+00:00", "publicationPeriodicalName":null, "publicationSerialNumber":null, "publicationDoi":null, "publicationVolume":null, "publicationIssue":null, "publicationSection":null, "publicationStartPage":null, "publicationEndPage":null, "createDate":"2026-02-19T17:00:22+00:00", "itemType":{ "_id":"DATA", "definition":"Data file", "createDate":"2018-11-28T14:19:59+00:00" }, "matrix":{ "_id":24, "matrix":"Construction Material", "definition":"Anthropogenic material used for construction (e.g., paint, coal tar, floor tile, insulation).", "createDate":"2020-05-08T08:26:49+00:00" }, "spatialGeometry":null, "spatialResolution":null, "spatialTransformation":null, "spatialOpenDataURL":null, "metadataFilePath":null, "binaryFilePath":"https://data.usbr.gov/rise/content-rise-public/rise/catalog-item/binary/TEXT%20Point%20Clouds.zip", "updateFrequency":{ "_id":14, "updatefrequency":"not planned", "definition":"there are no plans to update the data", "createDate":"2018-11-14T15:17:58+00:00" }, "updateDate":"2026-06-04T22:39:39+00:00", "verticalDatum":null, "dataStructure":"Uploaded file(s)", "itemStructureId":3, "parameterGroup":null, "parameterId":null, "parameterName":null, "parameterUnit":null, "parameterTimestep":null, "parameterTransformation":null }, "type":"CatalogItem", "relationships":{ "catalogRecord":{ "data":[ { "id":"/rise/api/catalog-record/8533", "type":"CatalogRecord" } ] }, "parameter":{ "data":[] } } }, { "id":"/rise/api/catalog-item/133943", "attributes":{ "_id":133943, "itemTitle":"S&T Project 23065 Final Report: Advanced Manufacturing Methods for Repair and Replacement of Legacy Roof Panels at Morrow Point Dam\r\n", "itemDescription":"This research tackled a common problem seen in many old facilities - replacing legacy components which are no longer produced or available for purchase. This research explored advanced manufacturing methods to reproduce a complex-shaped large sheet metal roof panel at a hydropower facility. The research explored fused deposition modeling (FDM) 3D printing, binder jet metal printing, incremental sheet forming (ISF), direct metal laser sintering (DMLS), traditional sheet metal fabrication, and metal stamping. The process involved reverse engineering, modeling, prototyping, and exploring manufacturing methods. The resulting research ultimately chose the ISF-produced panel. After two design iterations, 27 new roof panels were procured. The panels were powder coated and turned over to the facility for future repairs and panel replacement. 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Each file consists of .STP file imported or originally created in Inventor and exported as a .STEP file for file transfer. Together, these files document the reverse engineering process in generating a printable surface for roof panel patches. \"Morrow Point Roof Panel Solid Full\" represents the full half sized panel with an arched spine and holes for hardware. This model was created by taking the polygonal model (.IGES) file into Inventor and exporting it as a .STEP file. \"Full size no holes' is the same as \"Morrow Point Roof Panel Solid Full\" without holes for hardware. This is the model that was used to generate the incremental sheet forming. Holes were patched in the scanning software Polyworks. \"10x20 consistent' is a patch sized model with idealized corrugation geometry. This model was printed as v2.0 referenced in the report. \"Full size panel No Curve\" is a full sized panel without the spine curve on it. This model was used to generate the 10x20 patch size. 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